Mech. Engineering & Automation
production plants, electronic systems and controls, electro-technology, machines and plants
Innovative winding system for transformer cores uses ACE push type gas springs for optimum strap tension
When winding a transformer core with resin tape, oval transformer legs can potentially cause a drop in tension. However, the tape tension is highly significant. In order that the sheets in the transformer do not move a millimetre in the vertical direction during winding, a braking system with GS-19 gas springs (push type) from ACE is used. Thanks to its 150 mm travel distance serving as a reserve, the tape tension is kept constant, even in the event of interruptions caused, for example, by almost right-angled cross-sections. This ensures that the winding of the transformer core, which can weigh up to several 100 metric tons, is uniform and even.
Miniature Shock Absorbers - MC5 to MC75
Brake components for pneumatic linear modules
Pneumatic linear modules in miniature slide systems ensure high speeds with constant repeat accuracy. In this design, pneumatic end-of-travel damping was deliberately omitted and shock absorbers from ACE were used. This is because the compact MC5 to MC75 miniature shock absorbers decelerate the movements more safely and quickly when the end position is reached. They always absorb the mass gently and decelerate evenly over the entire stroke. Further advantages: significantly simpler construction, smaller pneumatic valves, smaller maintenance units and lower compressed air consumption.
Miniature Shock Absorbers - SC190 to SC925
Damping system for pick and place machines
ACE miniature shock absorbers optimize production with minimum expenditure. The cycle rate for an assembly line producing electronic components was increased to 3,600 units/hr. The ACE SC190 miniature shock absorbers decelerate the rapid transfer movements on the production line and using soft damping methods optimize the pick up and set down of components. This soft deceleration technique has increased production and reduced maintenance on the portal and rotary actuator modules. The optional side load adaptor protects the shock absorber from high side load forces and increases the operating lifetime. It was possible to reduce maintenance costs by 50% and operating costs by 20%, diminishing energy consumption.
Industrial Shock Absorbers - MC33 to MC64
Braking systems for gripper carriages
In this design, driven by rodless pneumatic cylinders, two gripper carriages move independently of each other at speeds of 2 to 2.5 m/s. ACE industrial shock absorbers from the product family MC33 to MC64 are used as brake systems, which have to stop a mass of 25 kg up to 540 times per hour in a material-friendly manner. The MC3350 model was used in this case, which allows the sliding stop slides to be adjusted very easily and precisely in the end position. Compared to brakes that work differently, the ACE shock absorbers enable higher travel speeds and shorter cycle sequences. This optimization of the unit in terms of machine loading results in a significant increase in productivity.
Profile Dampers - TUBUS TA
Safety damping for the loading mechanism of lathes
ACE TUBUS profile dampers protect the integrated loading station on a new high speed machining centre. The ACE TUBUS damper is designed to prevent overrun on the high speed loading station of a Camshaft machining centre used in the automobile industry. In the event that the drive train fails during operation or incorrect data is inputted the ACE TUBUS damper absorbs the impact preventing costly damage to the machine. The TA98-40 TUBUS damper impressed engineers with this exceptionally long service life in operation. When used as an emergency stop the TUBUS damper can absorb up to 73 % of the impact energy.
Profile Dampers - TUBUS TA
Safety damping for the loading mechanics of feeding systems
Preventing expensive damage after software errors or power outages is the task of two TUBUS TA17-7 profile dampers. Installed in various linear axes, handling and feed systems, they ensure that there are no uncontrolled impacts of the masses in the end positions. Designed as a cost-effective alternative to the hydraulic end position damping length if pinpoint stopping is not a priority, profile dampers demonstrate their strength: High force absorption in a compact design. Thanks to the co-polyester elastomer material, they also outstrip the service life of competing solutions many times over.
Profile Dampers - TUBUS TR
End position damping for hydraulic cylinders in test systems
In a testing facility for vehicle tanks, the test specimens are pulled out of the water with a support arm. A hydraulic cylinder carries out the swinging movement and is attenuated in the end position by two TUBUS TR85-50. Even if this work could be taken over by other absorber solutions, the energy balance clearly speaks for the benefits of the profile dampers: they are inexpensive, they save space, they are free of leaks due to solid construction and are suitable for underwater functions in the test pool.
Profile Dampers - TUBUS TR-HD
Safety damping for the loading mechanics of feeding systems
Silicon wafers serve as starting products for solar cells and are produced in special furnaces. Optimum positioning of the wafers is a basic requirement for all manufacturing processes in the furnaces. Loading of the furnaces, some of which are well over 1.000 °C, is carried out by a fully automated unit controlled by software. In order to prevent manufacturing errors, rejects and damage to the overall construction, the linear modules and rotary table of the loading unit are additionally protected by ACE's TUBUS TR-HD profile dampers.